Thursday, November 20, 2014

11/17

Excavator tracks

lvl tracks to proper tension

trunnion

ssc truck fabrication

excavator circuit

testing my system pump 1
Coupler for the transducer being used on the test port for my pump.
2 inches was the spec for this cylinder on the drift test. Pretty small.



Again same concept but a longer stroke
bucket cylinder.



You use a tape measure to measure the tension on the track shoes.
You need to have the tracks off the ground though when adjusting.

Transducer used for testing my system's circuit.
Tire stacking contest. I lost but at the same time I've operated a much larger
excavator successfully.
component identification.

11/10

Took out a semi truck module to swap out with one that was good to test and see if it was the module or another problem. The marker lights on the truck weren't working so Bruce wanted me to test the module.













11/3

What I took away from lethal strike was never assume the hydraulic system you're working on is safe. Always take into account that there could be a leak somewhere and be mindful of that. I'm currently working within inches of several hydraulic lines. I have no idea what the psi for that system is but I'm sure it's high enough that I don't want to be getting hit by it. I've had to take a lot of precautions to protect those lines when I'm cutting close-by or welding. I'll use a piece of sheet metal or a rubber mat and even with that I'm sure there are times where I've been lucky to not have run into a problem. The other thing I took away from the video is always use something else besides your hand when looking for a leak. Use a piece of cardboard folded over or something else to protect yourself.









Monday, October 27, 2014

A witty pun

I've learned quite a bit


Straightened this rod out with a press.









This truck had a broken grease fitting. They're just taken off by a socket and one threads back into the port.


Add caption



You can see the welds I cut along the bottom of the angle iron.
That's just the ones on that piece.
I' wouldn't be surprised if I did 100 welds.

Monday, October 20, 2014

1st week of Hydraulics

My first job involved fabrication to a flatbed semi-trailer. Someone had taken all the stops out that prevented the winches from traveling. Therefore as it goes down the road they would travel and end up over the tires. The load would bear down the trailer and make the winches rub against the tires ruining them. I had to take out the two remaining stops (just a bolt preventing the winches from sliding off), add a few winches, and space them out proportionally across the trailer. Then I put in new stops where they were taken out by using a grade 8 bolt, two flat washers, and a locknut for vibration. The fabrication came in for the two winches I actually bolted directly onto the trailer and not the rail the rest slide along. I scribed two 3/8" holes, drilled them about 1 1/4" in from the outside, marked the trailer with a paint pen, and drilled two holes to bolt them onto the trailer with.

Flushed an engine by draining the coolant, closing the peacock, and filling it with water. Started the engine, opened the peacock, and had a garden hose so there was about the same amount of water going in as there was coming out. Engine has to be running for it to be done properly or else you have all the dirty coolant sitting in the block.


This isn't the flatbed I did it on, but this is what it looked like.
You can see the winches along the rail, and notice how they're
NOT over the tires. The ones I drilled for were on the end by
the tail lights, and on the opposite end as well.
Drain and fill for the differential. It's full when it's dribbling out the top.

Here's a slack adjuster that looks pretty typical.
They're all dirty and greasy, but this one looks like it's on it's way out.

80-90 gear lube used in a differential.

Tapped the headbolt holes in Squire's engine.
Sucked out the shavings with a vaccuum and blew it out with an air gun.

The engine Squire is current'y working on.